Detailed Product Description

Once the operator starts the machine, he needs to check & suck the material from storage tank to nozzle end without air. For that the machine is equipped with special Priming facility. Moreover this facility is also useful to clean the filling line from storage tank to nozzle end (clockwise) & nozzle end to storage tank (anti-clockwise) very quickly. In short, this facility is useful to carry out online CIP SIP process. The priming can also be done individually for all the pumps.Then the pumps are calibrated to set the desired volume by using Pump calibration system. The calibration of pumps (desired volume) is set into 4 steps, viz- filling RPM, filling time, suck back time & suck back RPM.The process of nitrogen flushing PRE or POST is then set. The PRE flushing time must be set prior to filling & at the time of diving of nozzles from top to bottom. The POST flushing time must be set immediately after filling & at the time of lifting of nozzles from bottom to top.After achieving desired filling volume with nitrogen flushing, the operator can then start the machine by starting both the AC drives of conveyor & turntable. The speed of conveyor & turntable is synchronized with PLC. Here, operator needs to set desired speed of machine.The process of filling & conveying takes place simultaneously through the motion filler system.The filled vials then passes through the bung disc for the process of bunging. This disc is also synchronized with the speed of the machine. The bung passes smoothly through specially designed vibrating bowl & chute. Operator only needs to switch ON the bunging system. The bungs are then placed & pressed on the vials. Then, the filled & bunged vials are collected in tray OR passed to on-line sealing machine. through turntable.In short, the whole machine operation feeding of bottles, filling, nitrogen flushing & bunging & collection is synchronized. There is no need to adjust any parameters separately.The machine consists of main structure with safety acrylic doors, facility of mounting LF, infeed turntable, diving filling head with 4 separate pumps, conveyor with rolling system (motion filler), outfeed turn table, vibrator bowl for bung, vibrator for chute, vacuum disc for bung placement & PLC touch screen, transformer, AC drive & genuine pneumatic components.